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📝 Out of Tolerance in New Builds: Will the Developer Actually Fix It?

  • barbarosdenlisoz
  • Apr 29
  • 6 min read

A lot of people are told something is “within tolerance” when they raise a snag.

But just as often, the opposite happens — something is clearly out of tolerance… and still doesn’t get fixed easily.


That’s where most of the confusion comes from.

Because naturally, you think:


“If it’s out of tolerance, surely they have to put it right?”


In reality, it’s not always that straightforward.




Why new build homes aren’t perfectly straight


Before getting into tolerances, it helps to understand something important:


👉 Houses are not precision-manufactured products.


They’re:

  • built on site

  • by different trades

  • over a long period

  • in varying weather conditions


Even with good workmanship, there will always be:

  • small movement in materials

  • slight variation between trades

  • minor alignment differences


So the industry doesn’t aim for perfection — it works to what is considered acceptable.

That’s where tolerances come in.


What “tolerance” actually means


In simple terms:


👉 Tolerance is an accepted level of variation in construction.

It defines:


  • how far something can be out

  • before it’s considered unacceptable


It’s not about whether something is perfect — it’s about whether it falls within recognised limits.


Who sets those limits?


There isn’t one single rulebook.


Tolerances are generally based on a combination of:


  • British Standards (BS)

  • NHBC or other warranty provider guidance

  • manufacturer recommendations (for certain elements)

  • general industry practice


So when something is described as “within tolerance”, it’s usually being measured against one or more of those.


👉 It’s also worth knowing that many manufacturers and warranty providers publish technical guidance, either online or on request. These can give useful insight into what is considered acceptable for specific elements.


Can you ask what tolerances they’re using?


If something is being described as “within tolerance”, it’s reasonable to ask:


  • What standard or guidance is that being measured against?


For example:

  • NHBC guidance

  • British Standards

  • manufacturer recommendations


You don’t need to argue the technical detail — but asking the question often:


  • clarifies the position

  • shows you’re taking a considered approach


How to raise it clearly


If you’re pushing something with the developer, it helps to keep it simple and structured:


“We’ve been advised this item may be outside typical tolerance levels.Can you confirm what standard you’ve assessed this against, and whether you consider it acceptable? As it affects [appearance/use], we’d like this reviewed.”

Keeping it clear and factual usually gets a better response than a long or emotional email.


Keeping things clear (and avoiding back and forth)


Situations like this often turn into a bit of back and forth — especially where there’s disagreement over whether something is acceptable.


Having everything clearly set out:

  • photos

  • notes

  • what’s been said


can make a big difference.



That’s exactly why tools like SnagClear exist — to keep everything in one place and turn it into a clear report you can send over, rather than relying on emails and scattered notes.


What happens if something is out of tolerance?


This is where expectations and reality often don’t align.


👉 Being out of tolerance does not automatically mean something will be rebuilt or corrected.


In practice, decisions tend to come down to:


  • how noticeable the issue is

  • whether it affects use

  • how significant it is

  • and how disruptive it would be to fix


Will the developer actually fix it?


Sometimes — but not always.


A helpful way to think about it is:


👉 Does it affect the enjoyment or practical use of the property?


This is a common benchmark used in practice.


Issues more likely to be resolved:


  • anything affecting functionality (doors, windows, fittings)

  • defects that are clearly visible and stand out

  • items that can be fixed without major disruption


Issues less likely to lead to major work:


  • minor deviations that don’t affect use

  • things you wouldn’t notice without measuring

  • items where the fix would be disproportionate


Real example: walls out of plumb


This is one of the most common concerns.


A wall might be:


  • slightly leaning

  • even technically outside tolerance


But if it:


  • isn’t structurally unsafe

  • isn’t visually obvious

  • doesn’t affect anything


👉 it’s very unlikely to be knocked down and rebuilt


And this is where it becomes a judgement call:


Even if it’s out of tolerance, do you actually want the disruption of rebuilding it?


Because that could involve:


  • scaffolding

  • internal disruption

  • redecoration

  • weeks of work


For something you may never have noticed otherwise.



Snagger vs builder: who’s right?


This is probably the most common situation.


  • Snagger: “It’s out of tolerance and wrong”

  • Builder: “It’s fine, just visual”


In reality:


👉 both can be right — in different ways

  • The snagger is often correct technically

  • The builder may be correct practically


The challenge is understanding where your situation sits between the two.


Does “out of tolerance” mean it’s unsafe?


No — not necessarily.


Something can be:


  • out of tolerance

  • not perfectly aligned


👉 and still be structurally sound


Tolerances relate to build quality and acceptable variation — not always structural integrity.


So how do you know if it’s a bigger issue?


A figure like “20mm out” tells you:


👉 it’s outside a guideline


But it doesn’t tell you:


  • whether it’s dangerous

  • whether it will worsen

  • whether it affects performance


Signs something may need further attention:


  • movement or change over time

  • cracking that continues or worsens

  • elements no longer functioning properly

  • something that appears significantly out or unusual


If something doesn’t sit right, it’s reasonable to question it.


Who needs to prove it’s acceptable?


In practice:


  • a snagger identifies issues

  • a developer may say it’s acceptable


But neither is necessarily giving you a formal structural opinion.


If something is genuinely in doubt from a safety or structural perspective:


👉 it’s reasonable to expect the developer to demonstrate that it is sound


And if needed, getting independent advice (e.g. a surveyor or engineer) can provide clarity.


What if the developer says it’s acceptable, but you’re not convinced?


This situation is very common.


If that happens, there are a few practical steps you can take.


1. Ask for clarification


Ask the developer to confirm:

  • what standard or guidance they’ve assessed the item against

  • how they’ve determined it is acceptable


2. Keep a clear record


Make sure you have:

  • photos

  • a clear description

  • written responses


3. Consider independent advice


If the issue is significant or unclear, you may want to seek:

  • a building surveyor

  • or, in some cases, a structural engineer


4. Speak to your warranty provider


If your home is covered by a warranty provider (such as NHBC or similar), they can:

  • provide guidance

  • review certain types of issues

  • and in some cases assist where disputes arise


5. Take a step back and assess the impact


Ask yourself:


  • Does this affect how the home functions?

  • Is it clearly visible?

  • Is it likely to worsen?


This helps decide whether to pursue it further.


Can you ask for compensation instead?


This comes up a lot where something is:


  • out of tolerance

  • but unlikely to be rebuilt


In some cases:


👉 compensation may be offered


But:

  • it’s not guaranteed

  • and often limited


If you didn’t notice it, does it matter?


Sometimes a snagger will point out something that:


  • you hadn’t seen

  • doesn’t affect anything


That doesn’t mean it shouldn’t be raised — but it does raise the question:


👉 Would this bother me if I didn’t know about it?


What should you focus on?


When putting together a snag list, it’s usually most effective to focus on:


  • visible defects

  • usability and function

  • consistency of finish


These are the issues most likely to be:


  • understood clearly

  • acted on quickly

  • and resolved without dispute


Don’t ignore technical issues — but put them in context


Technical standards and tolerances are still important, particularly where they relate to:


  • structural elements

  • safety

  • long-term performance


However, not every technical deviation will:


  • be noticeable in normal use

  • justify major remedial work

  • or lead to a practical issue


👉 The key is understanding whether the issue is purely a measurement, or something that has a real impact on the property.


If you’re putting a snag list together


If you’re still working through your home, it’s worth following a structured checklist so nothing gets missed.



Final thought


Tolerance isn’t about perfection — it’s about what’s considered acceptable.

But “acceptable” doesn’t always mean you have to be happy with it.


The key is understanding:


  • what actually matters in day-to-day use

  • what’s worth pushing

  • and when to seek further clarity


A practical note


Situations like this are much easier to manage when everything is clearly recorded — especially if there’s any back and forth over whether something is acceptable.


Keeping a clear list with photos and notes can make the process far more straightforward.



Add your first snag in less than 30 seconds and generate a preview report for free.


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